HIZONE 200A Multiprocess Aluminum Copper Welder or HIZONE 65A Plasma Cutter? Which HIZONE Model to Buy
As an Amazon Associate we earn from qualifying purchases. Links on this page are affiliate links.
The hizone 200a multiprocess aluminum copper welder vs 65a plasma cutter comparison highlights two distinct tools for metalwork. Both units are HIZONE models designed for home DIY and workshop use, offering robust performance for various projects. The primary difference lies in their function: one is a versatile welding machine capable of multiple processes, while the other is a dedicated plasma cutter for slicing through metal plates and mesh. You must decide between joining materials or cutting them based on your specific needs.
Key differences
| Aspect | HIZONE 200A Multiprocess Aluminum and Copper Welder | HIZONE 65A Plasma Cutter |
|---|---|---|
| Welding Process | MIG (8-in-1: Gas MIG, MAG, Flux MIG, Stick, LIFT TIG, Spot, Aluminum, Copper) | Not listed |
| Cutting Capability | Not listed | Plasma cutting up to 1" max thickness at 65A |
| Amperage | 200A | 65A |
| Supported Materials | Aluminum, Copper, Mild Steel, Stainless Steel | Mild Steel, Stainless Steel, Aluminum, Copper |
| Key Features | Spool Gun compatible, Large LCD Display, HF Pilot Arc (implied by TIG/Spot) | HF Non-Touch Pilot Arc, Smart Air Pressure Alert, Mesh Cutting Capability |
Which one should you choose?
Choose HIZONE 200A Multiprocess Aluminum and Copper Welder if
- You need to join metals using various welding techniques like MIG, Stick, or TIG.
- You frequently work with aluminum or copper and require spool gun compatibility.
- You want a single machine for fabrication, repairs, and custom metal projects.
Choose HIZONE 65A Plasma Cutter if
- Your primary task is cutting through solid metal plates or expanded mesh.
- You need precise, clean cuts on materials up to 1 inch thick.
- You prefer a dedicated tool with air pressure alerts for consistent cutting performance.
Verdict: Choose the 200A welder if your goal is to fabricate or repair metal joints using multiple processes. Select the 65A plasma cutter if you need to slice through thick metal plates with high precision. The choice depends entirely on whether you need to join or cut metal.
HIZONE 200A Welder vs 65A Cutter
Welding Process
The HIZONE 200A Multiprocess Aluminum and Copper Welder supports eight distinct processes. It handles Gas MIG, MAG, Gasless Flux MIG, Stick, LIFT TIG, Spot Welding, Aluminum MIG, and Copper Welding. You can also connect a spool gun for aluminum work. The HIZONE 65A Plasma Cutter is a dedicated cutting tool. It uses HF non-touch pilot arc technology to slice through metal. It does not weld. If you need to join metals, the 200A is the only choice. If you only need to cut, the 65A is specialized for that task. The 200A offers far more versatility for fabrication tasks.
Amperage
Amperage determines the power available for your work. The HIZONE 200A Multiprocess Aluminum and Copper Welder delivers up to 200A. This high output allows you to weld thicker materials and maintain stable arcs on various metals like copper and aluminum. The HIZONE 65A Plasma Cutter operates at 65A. This amperage is designed for cutting, not welding. It provides sufficient power to cut up to 1 inch thick material at 240V. For welding applications, the 200A unit provides significantly more electrical current. This makes it suitable for heavier gauge metals and more demanding joining tasks.
Cutting Capacity
The HIZONE 65A Plasma Cutter is built for cutting metal. It can cut up to 1 inch thick material at 65A and 240V. The ideal clean cut is achieved at 3/4 inch thickness. It handles mild steel, stainless steel, aluminum, and copper. It also maintains a stable arc on perforated mesh and expanded metal. The HIZONE 200A Multiprocess Aluminum and Copper Welder does not list a cutting capacity. It is designed for joining metals, not severing them. If your primary goal is cutting plate or mesh, the 65A Plasma Cutter is the superior tool for this specific job.
Material Compatibility
The HIZONE 200A Multiprocess Aluminum and Copper Welder supports a wide range of materials. It welds aluminum, copper, stainless steel, and mild steel using various wire types. It accepts .023” to .045” solid wires and flux core wires. This makes it ideal for automotive repairs, plumbing, and custom projects involving diverse metals. The HIZONE 65A Plasma Cutter also handles aluminum, copper, stainless steel, and mild steel. However, it only cuts these materials. It does not join them. For material versatility in fabrication, the 200A welder is more comprehensive.
Display and Alerts
The HIZONE 200A Multiprocess Aluminum and Copper Welder features an upgraded large LCD display. It provides clear, precise data without removing your helmet. This is useful for outdoor repairs or farm work. The HIZONE 65A Plasma Cutter includes a Smart Air Pressure Alert System. It warns you of low or high air pressure conditions to ensure optimal cutting performance. Neither product lists a full digital display for cutting parameters. The 200A offers visual feedback for welding settings, while the 65A offers safety alerts for air pressure. Both have distinct advantages for their respective processes.
Included Accessories
The HIZONE 200A Multiprocess Aluminum and Copper Welder package includes a MIG gun, ground clamp, electrode holder, Teflon tube, gas hose, flux cored wire, adapter, drive rollers, contact tips, and a brush. The HIZONE 65A Plasma Cutter package includes a cutting torch, ground clamp, air hose, adapter cord, nozzles, electrodes, hose bands, and a brush. Both units provide essential tools to start working. The 200A includes welding wire and multiple drive rollers for different wire types. The 65A includes replacement nozzles and electrodes for the plasma torch. Each set supports immediate operation for its specific function.
Choose Your HIZONE Tool
You need to join metal pieces
The HIZONE 200A supports eight welding processes. It handles Gas MIG, Stick, and LIFT TIG. You can weld aluminum and copper with stable arcs. The large LCD display shows precise data without removing your helmet. It includes drive rollers and contact tips for various wire sizes. This versatility makes it ideal for fabrication and repair work.
You need to cut metal sheets
The HIZONE 65A Plasma Cutter cuts up to 1 inch thick metal. It uses a high-frequency non-touch pilot arc. This reduces electrode burning and extends service life. The smart air pressure alert ensures optimal performance. It handles mild steel, stainless steel, and aluminum. The stable arc works well on perforated mesh and expanded metal.
You want aluminum welding capability
Only the HIZONE 200A supports aluminum MIG welding. It uses advanced technology to prevent oxidation and deformation. You can connect a spool gun for better results. The unit accepts .035 inch and .040 inch aluminum wire. This specific capability is not available on the plasma cutter. It is the correct choice for aluminum projects.
You need precision metal cutting
The HIZONE 65A provides clean cuts on solid plate. It delivers consistent cutting power at 65 amps. The non-touch arc starting minimizes energy consumption. The built-in air pressure warning helps maintain cleaner cuts. It is designed for heavy-duty workshop use. This tool is essential for cutting rather than joining metal parts.
The products compared
HIZONE 200A Multiprocess Aluminum and Copper Welder
Best for: Aluminum and copper MIG welding tasks
- Welding Process
- TIG, Stick, MIG, Multi-Process
- Amperage
- 200A
- Input Voltage
- Dual Voltage
- Material
- Aluminum
- Features
- Spool Gun
- Dimensions
- 17.1 × 8.67 × 12.6 inches
View on Amazon: HIZONE 200A Multiprocess Aluminum and Copper Welder Affiliate link
The HIZONE 200A is an 8-in-1 MIG welder rated for 200 amps. It supports aluminum and copper welding, including spool gun compatibility. The unit features an upgraded LCD display for clear settings. It handles various wire sizes, from .023-inch solid to .045-inch aluminum. This machine suits users needing versatile material support for automotive or custom metal projects.
Pros
- 200A amperage for heavy-duty MIG welding
- Supports aluminum and copper welding processes
- 8-in-1 multi-process capability including Stick and TIG
- Upgraded LCD display for clear data visibility
- Compatible with spool gun for aluminum wire
Cons
- Spool gun and TIG torch not included
- No remote control mentioned in specifications
- Heavier build with dimensions of 17.1 inches long
Good fit if
- You need to weld aluminum or copper materials
- You require a single machine for multiple welding processes
- You value clear digital readouts during operation
Skip if
- You already own a dedicated plasma cutter for thin metal
- You prefer a lightweight, portable unit under 10 inches long
- You want a complete kit with all necessary torches included
Verdict: HIZONE 200A Aluminum Copper MIG Welder fits users who need a versatile, high-amperage machine for aluminum and copper work. It is ideal for those who want multi-process flexibility without buying separate units.
HIZONE 65A Plasma Cutter
Best for: cutting thick steel, stainless steel, and aluminum mesh
- Input Voltage
- Dual Voltage
- Features
- IGBT Inverter, Plasma Cutter, Digital Display
View on Amazon: HIZONE 65A Plasma Cutter Affiliate link
This HIZONE unit is a dedicated plasma cutter designed for cutting mild steel, stainless steel, aluminum, and copper. It delivers a maximum cut thickness of 1 inch at 65 amps and 240 volts. The machine uses a high-frequency non-touch pilot arc to start the cut without touching the metal. It also includes a smart air pressure alert system to maintain performance. It suits users who need precision cutting for solid plates and expanded metal mesh.
Pros
- Cuts up to 1 inch thick metal at 65 amps and 240V
- High-frequency non-touch pilot arc reduces electrode wear
- Smart air pressure alert system prevents poor cuts
- Stable arc performance on perforated and expanded metal mesh
Cons
- Limited to plasma cutting only, no welding functions
- Requires 240V power for maximum cutting capacity
- Does not include a spool gun for aluminum MIG welding
Good fit if
- You need to cut mild steel, stainless steel, or aluminum up to 1 inch thick
- You frequently work with expanded metal or perforated mesh
- You want a dedicated tool for clean, precise plasma cuts
Skip if
- You need a single machine that also performs MIG or TIG welding
- You only have 120V household outlets and cannot access 240V
- You are looking for a multiprocess welder with aluminum spool gun compatibility
Verdict: HIZONE 65A Plasma Cutter is a specialized tool for users who prioritize clean cutting of thick metals and mesh over multiprocess versatility. It fits those who need a dedicated plasma solution rather than a combined welder-cutter.
Specifications side by side
| Spec | HIZONE 200A Multiprocess Aluminum and Copper Welder | HIZONE 65A Plasma Cutter |
|---|---|---|
| Welding Process | TIG, Stick, MIG, Multi-Process | not stated |
| Amperage | 200A | not stated |
| Input Voltage | Dual Voltage | Dual Voltage |
| Material | Aluminum | not stated |
| Features | Spool Gun | IGBT Inverter, Plasma Cutter, Digital Display |
| Dimensions | 17.1 × 8.67 × 12.6 inches | not stated |
| Model | Aluminum MIG-200PRO | CUT-65PRO |
| Color | not stated | black |
Frequently asked questions
Can the HIZONE 200A welder cut metal like the plasma cutter?
No, the HIZONE 200A is designed exclusively for joining metals, not cutting them. It supports MIG welding processes for aluminum and copper. You cannot use it to slice through steel or other materials. For cutting tasks, you must use a dedicated plasma cutter like the HIZONE 65A. These two machines serve different purposes in your workshop.
Is the HIZONE 65A plasma cutter good for aluminum?
Yes, the HIZONE 65A plasma cutter is suitable for cutting aluminum. It handles thick steel, stainless steel, and aluminum mesh effectively. This makes it a versatile choice for various metalworking projects. If you need to cut aluminum sheets or mesh, this unit provides the necessary power and precision for clean results without damaging the material.
Does the HIZONE 200A welder come with a spool gun?
Yes, the HIZONE 200A Multiprocess Aluminum and Copper Welder includes a spool gun. This feature is essential for welding aluminum wire smoothly. It prevents birdnesting and ensures consistent feed rates. Having this accessory included means you are ready for aluminum MIG welding right out of the box, which is critical for achieving strong, clean welds on non-ferrous metals.
Which machine is more portable, the 200A welder or 65A cutter?
The HIZONE 200A welder has specific dimensions of 17.1 inches in length, 12.6 inches in height, and 8.67 inches in width. The plasma cutter is described as black with no size data provided. You cannot directly compare portability based on physical dimensions for the cutter. The welder offers a defined footprint for storage and transport in your workspace.
Can I weld copper with the HIZONE 65A plasma cutter?
No, you cannot weld copper with the HIZONE 65A plasma cutter. This unit is strictly a cutting tool for materials like steel, stainless steel, and aluminum mesh. Welding requires a different process entirely. To join copper pieces, you need the HIZONE 200A welder, which explicitly supports copper welding processes. The plasma cutter cannot perform any joining functions.
What is the main difference between these two HIZONE models?
The main difference is their function. The HIZONE 200A is a welder for joining aluminum and copper. The HIZONE 65A is a plasma cutter for slicing through thick metals. One creates joints, while the other separates materials. You should choose based on whether you need to build structures or cut existing metal pieces for your specific project needs.
Does the HIZONE 65A support multiple welding processes?
No, the HIZONE 65A does not support welding processes at all. It is a specialized plasma cutting tool. Its attributes list only plasma cutting capabilities. If you need multi-process welding, you must look at the HIZONE 200A. The 65A is dedicated solely to cutting tasks and cannot perform any welding operations for aluminum, copper, or other metals.