Best Everlast Welders Canada Welders with Plasma Cutter: 5 Spec-Based Picks

Quick picks

The best fit for you

• You need a heavy-duty CNC plasma cutter Everlast PowerPlasma 82i CNC Plasma Cutter It delivers 80-amp cutting power for robust CNC integration and steel cutting.
• You want versatile welding and moderate plasma cutting Everlast 200A TIG and Plasma Cutter It offers 200-amp TIG and Stick welding plus 50-amp plasma cutting in one unit.
• You need a dual voltage cutter for light jobs Everlast HATCHET Dual Voltage Plasma Cutter It provides dual voltage input and weighs only 24 pounds for portability.
• You require a dedicated CNC plasma cutter Everlast 60-Amp CNC Plasma Cutter It features a dedicated CNC torch and clean power compatibility for 60-amp cutting.

Our 5 picks

1 Best overall

Everlast PowerPlasma 82i CNC Plasma Cutter

Best for: CNC integration and heavy-duty steel cutting

Features

Plasma Cutter (what this guide is about)

Dimensions

22 × 9 × 17 inches

Weight

53 pounds

View on Amazon: Everlast PowerPlasma 82i CNC Plasma Cutter Affiliate link

This Everlast PowerPlasma 82i is an 80-amp inverter plasma cutter designed for CNC integration. It features a 60% duty cycle and cuts up to one inch of steel regularly. The unit includes a PTM-80 torch with blowback start for reliable arc ignition on rusted surfaces. Weighing 53 pounds, it offers a five-year warranty and tip saver function to extend consumable life.

Pros

• 80 Amp output with 60% duty cycle
• Cuts up to 1 inch steel regularly
• Includes PTM-80 CNC torch with blowback start
• Built-in tip saver function protects consumables
• Five-year warranty on parts and labor

Cons

• Heavy 53-pound build limits portability
• Large footprint at 22 inches long
• No mention of variable amperage control

Good fit if

• You need high-amperage cutting for thicker steel
• You are integrating the cutter into a CNC setup
• You want a torch with blowback start for dirty metals

Skip if

• You require a lightweight unit for frequent moving
• You primarily cut materials under 1/4 inch
• You need a compact desktop-sized machine

Verdict: Everlast PowerPlasma 82i 80 Amp CNC Plasma Cutter delivers robust 80-amp cutting power for CNC users who prioritize duty cycle and torch reliability over portability.

2 Best premium

Everlast 200A TIG and Plasma Cutter

Best for: versatile welding and moderate plasma cutting

Features

Plasma Cutter (what this guide is about)

Welding Process

TIG, Multi-Process

Amperage

200A

Current Type

DC

Weight

60 pounds

View on Amazon: Everlast 200A TIG and Plasma Cutter Affiliate link

The Everlast PowerPro 205Si is a 200-amp AC/DC TIG and Stick welder with a 50-amp plasma cutter. It uses IGBT Infineon modules for efficient performance. The unit weighs 60 pounds and includes indicators for duty cycle and air pressure. It cuts steel up to 5/8 inches. This combo unit suits users who need versatile welding processes and plasma cutting in one portable package.

Pros

• 200A AC/DC TIG and Stick welding capabilities
• 50A Plasma Cutter for metal cutting
• IGBT Infineon module technology for efficiency
• Built-in duty cycle and air pressure indicators

Cons

• Heavier at 60 pounds compared to portable plasma-only units
• Plasma cutter amperage is lower than dedicated 80A models
• No mention of CNC compatibility for the plasma torch

Good fit if

• You need both TIG/Stick welding and plasma cutting
• You work on jobsites requiring a multi-process machine
• You value clear operational indicators for safety

Skip if

• You require high-amperage CNC plasma cutting
• You need a lightweight unit under 40 pounds
• You only need a dedicated plasma cutter

Verdict: Everlast PowerPro 205Si Multi-Process Welder delivers a 200-amp welding and 50-amp cutting solution for versatile shop or field use. It fits buyers who want one machine for TIG, Stick, and plasma tasks rather than a high-speed CNC cutter.

3 Also great

Everlast PowerPlasma 60-Amp Plasma Cutter

Best for: General fabrication and cutting up to 3/4 inch

Features

Plasma Cutter (what this guide is about)

View on Amazon: Everlast PowerPlasma 60-Amp Plasma Cutter Affiliate link

The Everlast PowerPlasma 62i is a 60-amp inverter plasma cutter designed for regular cutting up to 3/4 inch and severance cuts up to 1 1/4 inch. It uses IGBT Infineon modules for efficient performance. The unit includes a Blow Back IPT-60 torch and a digital display for adjusting the postflow timer. A 3-second pilot arc tip saver helps extend consumable life. It is suitable for use with 11,000 W clean power generators.

Pros

• 60 Amp cutting capacity with 60% duty cycle
• Digital display for adjustable postflow timer
• 3-second pilot arc tip saver feature
• Compatible with 11,000 W generators

Cons

• Lower 60 Amp output compared to 80 Amp and 200 Amp models on this list
• Maximum severance cut of 1 1/4 inch is less than higher-amp competitors
• Includes only the Blow Back IPT-60 torch, not a CNC-specific torch

Good fit if

• You need a portable unit for 110V/220V operation
• You regularly cut materials up to 3/4 inch thick
• You want a digital display for precise settings

Skip if

• You require CNC machine compatibility with a dedicated PTM-80 style torch
• You need to cut thicker than 1 1/4 inch severance
• You want higher amperage for heavy-duty industrial use

Verdict: Everlast PowerPlasma 62i 60 Amp Cutter offers a balanced 60-amp capacity for general fabrication tasks. It suits hobbyists and small shop owners who need reliable cutting up to 3/4 inch without the bulk of higher-amp units.

4 Best budget

Everlast HATCHET Dual Voltage Plasma Cutter

Best for: Dual voltage light commercial plasma cutting

Features

Plasma Cutter (what this guide is about)

Input Voltage

Dual Voltage

Dimensions

15 × 7 × 11 inches

Weight

24 pounds

View on Amazon: Everlast HATCHET Dual Voltage Plasma Cutter Affiliate link

The Everlast Hatchet 60 is a 60-amp plasma cutter supporting dual voltage input for 110V or 220V operation. It measures 15 by 11 by 7 inches and weighs 24 pounds. The unit features a blowback pilot arc for easier starting on rusty or painted metals. It offers a 35% duty cycle at 60 amps, making it suitable for light commercial tasks. You get a portable inverter system that handles various metal types.

Pros

• Dual voltage input for 110V or 220V power sources
• 60-amp cutting capacity with 35% duty cycle at full output
• Blowback pilot arc simplifies starting on rusty or painted surfaces
• Compact dimensions of 15 by 11 by 7 inches

Cons

• 60-amp limit may struggle with thick plate metal
• 35% duty cycle restricts continuous heavy-duty use
• 24-pound weight adds bulk for frequent transport

Good fit if

• You need dual voltage flexibility for home or shop use
• You frequently cut rusty or painted sheet metal
• You require a portable unit for light commercial work

Skip if

• You regularly cut metal thicker than 1/2 inch
• You need high-duty-cycle performance for all-day production
• You prefer a lighter unit under 20 pounds

Verdict: Everlast Hatchet 60 Dual Voltage Plasma Cutter fits users who need versatile voltage options and easy starting on difficult surfaces. It suits light commercial jobs where portability matters more than high-thickness cutting.

5 Also great

Everlast 60-Amp CNC Plasma Cutter

Best for: CNC plasma cutting with clean power

Features

Plasma Cutter (what this guide is about)

Weight

50 pounds

View on Amazon: Everlast 60-Amp CNC Plasma Cutter Affiliate link

The Everlast PowerPlasma 62i is a 60-amp inverter plasma cutter designed for CNC integration. It weighs 50 pounds and uses a blowback pilot arc to start without high-frequency interference. This model includes a CNC torch but excludes a hand torch. It features adjustable postflow and a three-second tip saver. You should choose this unit if you need reliable CNC cutting with clean power compatibility.

Pros

• Blowback start avoids high-frequency interference
• Includes CNC torch for machine use
• Three-second pilot arc tip saver
• Adjustable postflow timer extends consumable life
• IGBT modules reduce overall weight

Cons

• Hand torch not included
• Weighs 50 pounds
• 60-amp capacity limits thick metal cutting

Good fit if

• You need a plasma cutter for CNC machines
• You want to avoid high-frequency interference
• You use clean power generators

Skip if

• You need a hand torch included
• You require higher than 60-amp cutting power
• You need a lighter unit under 50 pounds

Verdict: The Everlast PowerPlasma 62i 60 Amp Plasma Cutter fits users who need a dedicated CNC torch and clean power compatibility. It is not suitable for those requiring a hand torch or higher amperage.

Specifications side by side

Choosing the right Everlast plasma cutter

1. Match Amperage to Thickness

   Select your plasma cutter based on the maximum amperage required for your typical projects. The Everlast PowerPlasma 82i offers 80 amps for heavy-duty CNC work, while the PowerPlasma 62i provides 60 amps for general fabrication. Higher amperage allows you to cut through thicker steel plates more easily and with better edge quality. Ensure your machine meets the thickness demands of your most challenging jobs to avoid struggling with thin settings.

2. Check Input Voltage Options

   Verify the input voltage requirements before purchasing, as this affects where you can use the machine. The Everlast Hatchet 60 supports dual voltage, making it versatile for light commercial jobs or sites with varying power sources. Single-voltage units may require specific outlets, limiting your mobility. Check your workshop’s electrical capacity to ensure compatibility. Dual voltage models offer greater flexibility for field work or remote locations without dedicated high-power circuits.

3. Consider Weight for Portability

   Evaluate the weight if you need to move the unit frequently. The Everlast Hatchet 60 weighs only 24 pounds, making it easy to carry to job sites. In contrast, the PowerPlasma 82i weighs 53 pounds, prioritizing stability and duty cycle over portability. Heavier units often stay in the shop, while lighter models suit contractors who travel. Match the weight to your mobility needs to avoid unnecessary strain or setup time.

4. Verify CNC Compatibility

   If you plan to automate your cutting, ensure the unit supports CNC integration. The PowerPlasma 82i is designed for CNC users who prioritize duty cycle and torch reliability. The PowerPlasma 62i also fits users needing a dedicated CNC torch. Not all plasma cuters offer clean power compatibility or automated torch control. Check the specifications for CNC readiness to ensure your machine works seamlessly with your existing or planned automated cutting systems.

5. Assess Multi-Process Needs

   Determine if you need a single machine for multiple welding processes. The PowerPro 205Si combines 200-amp TIG and Stick welding with 50-amp plasma cutting. This suits buyers who want one unit for various tasks rather than separate machines. Dedicated plasma cuters like the Hatchet 60 focus solely on cutting. Choose a multi-process welder if space is limited or if you frequently switch between welding and cutting operations.

Frequently asked questions

See also

• best everlast welders canada TIG welders
• best everlast welders canada stick welders